BS6 Vs BS4 Engines – Key Differences, Emission Impact & Which One to Buy in 2025 | [Fuel Efficiency, Pollution, Cost Guide]

If you are confused about the difference between BS6 and BS4 engines and wondering which one is the better choice in 2025, you’re not alone. In simple terms, BS6 engines are the upgraded, cleaner, and more efficient versions compared to the older BS4 engines. They produce fewer emissions, offer better fuel efficiency, and comply with stricter environmental norms introduced across India.

Choosing between BS6 and BS4 means weighing benefits like pollution control, running costs, and long-term reliability. This article will guide you step-by-step with easy-to-understand insights on everything you need to know about these engines in India today.

Difference between BS6 and BS4 engines in India 2025

What Are BS4 and BS6 Engines? A Quick Overview

Before diving into the comparison, let’s understand what BS4 and BS6 actually mean. BS stands for Bharat Stage, India’s emission standard designed to regulate harmful pollutants from vehicles. BS4 was introduced in 2010, and BS6 replaced it in 2020, representing a major leap in emission control technology.

BS6 engines use advanced fuel injection systems, improved catalytic converters, and better exhaust management to reduce nitrogen oxides (NOx), particulate matter (PM), carbon monoxide (CO), and hydrocarbons — making them significantly cleaner than BS4 engines.

Quick BS6 vs BS4 Engine Specs & Emission Differences Table

Feature BS4 Engine BS6 Engine
Emission Norms Bharat Stage 4 (BS4) norms Bharat Stage 6 (BS6) norms
Pollution Levels Higher pollutant emissions, especially NOx and particulate matter. Significantly reduced emissions — up to 70% less NOx and 25% fewer particulates.
Fuel Type Compatibility Petrol and diesel vehicles. Petrol, diesel, and some alternative fuels (CNG, electric hybrid integration).
Fuel Efficiency Generally higher due to simpler tech, but varies by vehicle. Slightly lower due to added emission control tech but improving with new engine designs.
Engine Technology Conventional engine management system. Advanced fuel injection, improved catalytic converters, and better combustion control.
Vehicle Cost Usually lower vehicle purchase cost. Higher upfront cost due to complex tech and emission control systems.
Maintenance Cost Moderate, less complex systems. Slightly higher due to advanced components like DPF (Diesel Particulate Filter) and SCR (Selective Catalytic Reduction).
Engine Performance Good performance but less refined emissions control. Improved engine tuning for better efficiency and lower emissions, sometimes smoother power delivery.
Engine Life & Durability Proven and simple tech can mean reliable longevity. Newer tech with more components may require careful maintenance but designed for durability.
Compliance Date Phase-out completed by April 2020 in India. Mandatory for all new vehicles from April 2020 onwards.
Impact on Environment Contributes significantly to urban pollution. Helps reduce air pollution drastically, supporting cleaner air initiatives.
Resale Value Declining due to regulation and environmental concerns. Higher resale value expected due to compliance and future readiness.

Disclaimer: The data presented here is based on current industry standards and regulations as of 2025. Variations may occur depending on vehicle make, model, driving conditions, and maintenance practices. Always consult your vehicle manufacturer or authorized dealer for specific engine and emission information.

Key Differences Between BS6 and BS4 Engines

The main difference between BS6 and BS4 engines lies in their emission limits and technology. BS6 engines adhere to stricter norms, reducing NOx emissions by nearly 70% and particulate matter by 80% compared to BS4 engines. This is achieved by incorporating features such as:

  • Improved fuel injection systems (like direct injection in petrol engines).

  • Enhanced catalytic converters.

  • Exhaust Gas Recirculation (EGR) systems.

  • Particulate filters in diesel engines.

Apart from emission standards, BS6 engines are designed to offer better fuel combustion efficiency, translating to improved mileage and smoother performance.

Emission Impact: Why BS6 Is a Game Changer

The biggest motivation behind BS6 engines is pollution control. India’s cities suffer from rising air pollution, and vehicle emissions contribute a major share. BS6 engines produce substantially lower harmful gases like nitrogen oxides and particulate matter that cause respiratory problems and environmental damage.

BS6 emission norms are almost equivalent to Euro 6 standards, making them more environmentally friendly than the older BS4 engines. This means cleaner air and better health for everyone. Choosing BS6 engines helps reduce your carbon footprint and supports India’s commitment to cleaner air.

Fuel Efficiency Comparison: BS6 vs BS4

One common question is how BS6 and BS4 engines compare in terms of fuel efficiency. Initially, some users experienced slightly lower mileage in BS6 vehicles due to the added emission control systems. However, thanks to ongoing advancements in engine design and better fuel management, most BS6 engines now offer fuel efficiency that matches or even exceeds BS4 engines.

Moreover, improved combustion and engine tuning in BS6 cars provide smoother acceleration and better throttle response, which can positively impact real-world mileage.

Cost Comparison: How Much More Does BS6 Cost?

It’s true that BS6 vehicles generally come with a higher upfront cost compared to BS4 models. This price difference arises due to the advanced technology and additional components required to meet stringent emission norms. Maintenance costs may also be slightly higher initially because of complex parts like particulate filters and sensors.

However, the cost gap is narrowing as manufacturers optimize production and parts become more widely available. Considering the benefits in terms of fuel savings and lower pollution taxes (in some states), investing in a BS6 vehicle often makes more financial sense in the long run.

Performance and Engine Life: What to Expect

Some buyers worry whether the stricter BS6 norms compromise engine performance or longevity. The truth is, modern BS6 engines are engineered to maintain or improve power output and torque while reducing emissions. Many users report that BS6 engines deliver a smoother drive with less engine noise and vibration.

Regarding engine life, BS6 engines tend to last as long as or longer than BS4 engines, provided regular servicing and quality fuel use. The advanced components also ensure cleaner combustion, which can reduce wear and tear over time.

BS6 vs BS4 in India: Regulations and Availability in 2025

Since April 2020, the Indian government mandated all new vehicles sold must comply with BS6 norms. This means BS4 vehicles are no longer legally sold as new, though used BS4 vehicles are still common in the market.

For buyers in 2025, the choice is straightforward — only BS6-compliant vehicles are available new, and these vehicles also enjoy wider service support and better resale value. Used BS4 vehicles may come cheaper but risk higher running costs and pollution penalties in some areas.

Which Engine to Buy in 2025? BS6 or BS4?

Given the regulations and advantages, BS6 engines are the clear choice for new buyers in 2025. They offer better fuel efficiency, lower emissions, improved performance, and future-proof compliance with government norms.

If you are considering used vehicles, weigh the upfront savings against the potential higher fuel costs, maintenance expenses, and pollution restrictions. In most cases, buying a BS6 vehicle — new or used — is a smarter and greener decision.

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Advantages and Disadvantages of BS6 Engines

Advantages:

  • Significant reduction in harmful emissions.

  • Better fuel combustion and mileage.

  • Improved engine performance and smoothness.

  • Compliance with current and future regulations.

  • Higher resale value and better market acceptance.

Disadvantages:

  • Higher initial purchase price.

  • Slightly complex maintenance requirements.

  • Availability of quality BS6 fuel is essential in remote areas.

Practical Tips When Choosing Between BS6 and BS4 Vehicles

  • Always verify emission compliance before purchase.

  • Check fuel quality in your area to ensure BS6 engines run optimally.

  • Consider total cost of ownership, not just upfront price.

  • Opt for vehicles from reputed manufacturers with good after-sales service.

  • Regular maintenance is key to keeping BS6 engines efficient.

Conclusion

Understanding the difference between BS6 and BS4 engines is crucial for making an informed vehicle purchase in India today. BS6 engines represent a major technological leap with cleaner emissions, better fuel efficiency, and improved overall performance. Although the initial cost is higher, the long-term benefits, including compliance with legal norms and environmental responsibility, far outweigh the drawbacks. In 2025, choosing a BS6 engine is the smart and sustainable decision for both your pocket and the planet.

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FAQs About BS6 vs BS4 Engines

1. What is the main difference between BS6 and BS4 engines?

BS6 engines have stricter emission limits, advanced fuel injection, and better exhaust treatment than BS4 engines, making them cleaner and more efficient.

2. Are BS6 engines more fuel-efficient than BS4?

Yes, thanks to improved combustion technology, most BS6 engines offer equal or better fuel efficiency compared to BS4.

3. Why are BS6 vehicles more expensive than BS4?

BS6 engines require advanced components and technology to meet stricter norms, increasing production and maintenance costs.

4. Can I still buy a BS4 vehicle in India?

No, BS4 vehicles are no longer sold new in India since April 2020. Only used BS4 vehicles are available in the secondhand market.

5. Do BS6 engines perform better than BS4?

Yes, BS6 engines generally provide smoother performance and better throttle response due to advanced engine management.

6. Will maintenance cost be higher for BS6 vehicles?

Maintenance costs may be slightly higher initially because of complex emission control parts but tend to normalize over time.

7. Is the engine life shorter in BS6 engines compared to BS4?

No, if maintained properly, BS6 engines have similar or better longevity than BS4 engines.

8. How do BS6 engines impact pollution levels?

BS6 engines drastically reduce harmful pollutants like nitrogen oxides and particulate matter, helping improve air quality significantly.

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Last Updated on May 30, 2025

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